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Compared with the traditional way of CNC punching, punching cutter what advantage?
by：ZORON Machinery
2021-01-29
In the traditional processing way, punch stamping way warmly, but with the emergence of cutting machine, punching machine is more and more be abandon.
Punch way not only low accuracy, but also many burr, need subsequent polishing process, these shortcomings made the opportunity for cutting machine.
cutter what are the advantages? More and more companies began to apply for cutting round hole, because the flexibility and effectiveness of processing way. Radium sound idle speed of 130 meters per minute, can satisfy the demand of a lot of sheet metal processing factory for high speed, in addition, the processing of the round hole section is smooth, the diameter of the round hole can also be modified, realizing the diversification demand of factory.
but, by cutting machine processing round hole is not simple, but takes some skill. Let ZuoLong mechanical technician is cut round hole problem to analyze the reasons and the matters needing attention.
1, blowing air pressure is not suitable for
blowing process, when the air pressure through the edges while scraping slag, carbonized phenomenon, explosive pressure and easy. So this requires a process patternmaker and machine, relying on experience to select the suitable pressure, so that the cutting hole is full.
2, round hole is too small,
cutting machine for cutting round hole is round hole ratio of 1:1, that is to say, pore diameter and thickness ratio of 1:1, of course, this ratio, that means the larger the aperture, the easier cutting out high quality of the round hole. Otherwise, when cutting machine energy shortage, cutting holes is easy to have a breakpoint residues and round hole is not round.
3, servo motor parameter wrong
round hole can sometimes appear oval or irregular phenomenon that is associated with X, Y axis movement does not match, resulting in X, Y axis movement does not match the direct reason is the servo motor parameter adjustment is not appropriate. So cutting round hole quality of servo motor also have certain requirements.
4, guides and precision of screw error lead to
if the servo motor parameter error influence the cutting quality, guide rail and screw error precision will directly cause the round hole accuracy can not meet the expectations. This is related to power cutting machine manufacturer, normally, some small factory can cheat customer said cutting machine precision can reach 0. 1 mm, but in fact, in the actual operation process, makes the quality of holing and effect is bad, affect the added value of products. So it's very important to choose a guaranteed cutting machine manufacturer.
all these parameters are used to identify whether the cutting precision, speed and so on parameters of round hole to achieve the requirement of the standard, was enough to identify buy cutting machine quality pass. So, the customer in the process of purchase cutting machine to eyes wide open.
cutter what are the advantages? More and more companies began to apply for cutting round hole, because the flexibility and effectiveness of processing way. Radium sound idle speed of 130 meters per minute, can satisfy the demand of a lot of sheet metal processing factory for high speed, in addition, the processing of the round hole section is smooth, the diameter of the round hole can also be modified, realizing the diversification demand of factory.
but, by cutting machine processing round hole is not simple, but takes some skill. Let ZuoLong mechanical technician is cut round hole problem to analyze the reasons and the matters needing attention.
1, blowing air pressure is not suitable for
blowing process, when the air pressure through the edges while scraping slag, carbonized phenomenon, explosive pressure and easy. So this requires a process patternmaker and machine, relying on experience to select the suitable pressure, so that the cutting hole is full.
2, round hole is too small,
cutting machine for cutting round hole is round hole ratio of 1:1, that is to say, pore diameter and thickness ratio of 1:1, of course, this ratio, that means the larger the aperture, the easier cutting out high quality of the round hole. Otherwise, when cutting machine energy shortage, cutting holes is easy to have a breakpoint residues and round hole is not round.
3, servo motor parameter wrong
round hole can sometimes appear oval or irregular phenomenon that is associated with X, Y axis movement does not match, resulting in X, Y axis movement does not match the direct reason is the servo motor parameter adjustment is not appropriate. So cutting round hole quality of servo motor also have certain requirements.
4, guides and precision of screw error lead to
if the servo motor parameter error influence the cutting quality, guide rail and screw error precision will directly cause the round hole accuracy can not meet the expectations. This is related to power cutting machine manufacturer, normally, some small factory can cheat customer said cutting machine precision can reach 0. 1 mm, but in fact, in the actual operation process, makes the quality of holing and effect is bad, affect the added value of products. So it's very important to choose a guaranteed cutting machine manufacturer.
all these parameters are used to identify whether the cutting precision, speed and so on parameters of round hole to achieve the requirement of the standard, was enough to identify buy cutting machine quality pass. So, the customer in the process of purchase cutting machine to eyes wide open.
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