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Cutting in the application of boiler products
by：ZORON Machinery
2021-01-29
How to guarantee the quality of products, reduce the labor intensity, labor cost, improve the work environment, is the need of modern production.
As a company boiler products mainly sheet parts of a class is more, and different material, shape.
Such as waste heat in the process of production on the wear plate furnace, in the form of the distribution of dense holes on stainless steel sheet, it also can only use metalworking drill hole forming, the wear plate of a boiler, unexpectedly consumes a box and a half of the bit, spent two and a half months to complete the processing.
And new types of consumption, such as don't need a tool and die cutting its manufacturing cost is low.
So not only in the shape of small batch production parts, special parts or batch of material has a great advantage.
comparison of cutting machine and other thermal cutting method, the general characteristics of cutting speed, good quality and specific summarized as the following several aspects:
1) Cutting speed
with the power of 1000 w of low carbon steel plate cutting machine cut 2 mm thick, cutting speed can be up to 6 m/min, the material does not need the clamping fixed when cutting, can save jig, and saved, blanking on time.
2) Cutting quality good
because of the small spot, high energy density, cutting speed, thus cutting can obtain better cutting quality. The size of the cutting parts precision can reach + 0. 5 mm, cutting surface is smooth and beautiful at the same time, the surface roughness of a few dozen microns, and even cutting can be used as a process, without mechanical processing, parts can be used directly, and the material after cutting, heat affected zone width is small, near the kerf width material performance is hardly affected, and the workpiece deformation is small, high cutting precision, good kerf geometry, slitting rectangular cross-section shapes appear more rules.
3) High cutting efficiency
general nc workbench can be equipped with many sets of cutting machine, the whole cutting process can realize the computer numerical control. Is operation, only need to change, nc program can apply to different parts of cutting shape.
4) Green
processing different shaped parts, do not need to change 'tool', only need to change of output parameters. Cutting process of low noise, small vibration.
5) Cutting machine compared with the traditional way of cutting, it can through reasonable cover and cutting heat affected small, and to save material, improve the production efficiency, reduce the cost.
comparison of cutting machine and other thermal cutting method, the general characteristics of cutting speed, good quality and specific summarized as the following several aspects:
1) Cutting speed
with the power of 1000 w of low carbon steel plate cutting machine cut 2 mm thick, cutting speed can be up to 6 m/min, the material does not need the clamping fixed when cutting, can save jig, and saved, blanking on time.
2) Cutting quality good
because of the small spot, high energy density, cutting speed, thus cutting can obtain better cutting quality. The size of the cutting parts precision can reach + 0. 5 mm, cutting surface is smooth and beautiful at the same time, the surface roughness of a few dozen microns, and even cutting can be used as a process, without mechanical processing, parts can be used directly, and the material after cutting, heat affected zone width is small, near the kerf width material performance is hardly affected, and the workpiece deformation is small, high cutting precision, good kerf geometry, slitting rectangular cross-section shapes appear more rules.
3) High cutting efficiency
general nc workbench can be equipped with many sets of cutting machine, the whole cutting process can realize the computer numerical control. Is operation, only need to change, nc program can apply to different parts of cutting shape.
4) Green
processing different shaped parts, do not need to change 'tool', only need to change of output parameters. Cutting process of low noise, small vibration.
5) Cutting machine compared with the traditional way of cutting, it can through reasonable cover and cutting heat affected small, and to save material, improve the production efficiency, reduce the cost.
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